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Budget Torque Wrenches PT1: How to avoid Busting Stuff Without Breaking the Bank

With carbon fibre and related strong but highly sensitive components now decidedly mainstream, a torque wrench is a seriously good investment for home mechanics and will recoup the investment many times over, preventing expensive damage and potentially embarrassing explanations to an overworked and underpaid A&E nurse.

 

Decent torque wrenches for home fettling can be had for £50, including bits and carry case, although you can also spend a good bit more. Old school beam types are still around and are simple to setup but need careful calibration, so I'll leave them at a mention. Pre-set pocket friendly models are also worth considering for road and trailside tuning, so I will cover those here.

torque wrench set

Why use a torque wrench?

A torque wrench is designed to tighten stuff and to the correct tolerances, measured in Newton Metres. Most modern components - bars, stems, seat collars, pedals, seatpost binder bolts, saddle rails commonly have recommended settings e.g. 5, 10, 12nm either etched on them or detailed in their instructions. Too much, or too little torque can damage them, which isn’t always obvious. Another reason why gripper pastes are used on carbon components so you can go to the lower end of the recommended setting without risk of damage, or over-stressing. A click-type torque wrench will have a range and when you've hit the desired number it will let you know, often with an audible click, going limp, or a combination of both. 

 

However, they require an element of mechanical sensitivity, you can exceed the pre-set torque by tightening beyond the first click or going momentarily limp - running a very real risk of fatigue, or immediate breakage. The other point is that torque wrenches are designed for tightening, not loosening stuff-doing so runs the very real risk of damaging the tools precision mechanism. 

 

Expensive models can be repaired and recalibrated, but it's easily avoided. Always store in a solid box and somewhere they won't fall or get dropped since this to can damage calibration and accuracy. Oh yes, always set to zero, or minimum tension when you've finished fettling. 

Things to consider

Most fasteners on a bicycle range from 2nm right through to 50 plus (bottle and mudguard carrier at the lowest end, 50 for a cassette lockring) but it's important to check exactly what the manufacture recommends if it's not laser etched on the component. With this in mind, most budget torque wrenches have a range between 2 and 24nm, catering for everything from a mudguard to a quill stem. So, arguably good enough for tackling jobs where stripping threads, or crushing composites is most likely.

torque wrench case

Even at the £50 price point, expect to find heat treated chrome vanadium steels and decent quality electroplating on the wrench itself.  All things being equal, tarnish doesn't tend to be problematic, although I find a quick oil rag wipe-over now and then keeps taint firmly at bay.

bottom bracket crank bicycle dirt

Many kits comprise of 2-8mm bits, T25torx. However, Ursula and Denise’s Hollowtech II cranks run 10mm Allen preloads for easy roadside adjustments, rather than the plastic OEM types requiring the big spanner. Then, of course, the easier a tool is to use, the more we're inclined to use it. Many click types adjust by rotating the base until the desired setting is reached, others adjust by pulling a clutch-type collar and tuning the shaft clockwise until the etched nm align.

torque wrench display

My preference is for those that have a very clear gauge behind a small window, rather than those with an engraved shaft since they're a little quicker to setup and clearer to read, but that's a very personal thing. Digital gauges are available, but not at this end of the market, expect to pay £200 or so. A decent, hardshell case is another good bet and will better protect against accidental knocks, although my favourite has a padded soft-shell case and is still going strong a decade down the line. 

 

Ratchet head designs are commonplace and help on the speed front, especially if you're working in confined spaces-fitting, or tightening bottle cages on a small compact geometry frameset. There is a case for enthusiast home mechanics having two torque wrenches, one with 0-60 nm and a very compact model for working in tight spaces or even carrying on the bike. Talking of which, don’t be afraid to explore beyond bike specific designs, so long as their range is suitable for your needs, especially if you have a wide range of compatible bits.

 

Beam type torque wrenches are making a small comeback. Park TW 2.2 will register up to 60nm and costs £54.99. On the bike, assuming you didn’t want to carry a compact “click” type there are fixed preset and limited range models, including these Feedback Sports: Feedback Sports Torque Mini Ratchet (below) and their Reflex Torque Bit Driver (below, below).

feedback sports mini ratchet
torque ratchet bit

These are set to 5nm, so will cater for more delicate parts, such as stem bolts, seat post binder bolts etc. Park ATD 1.2 Adjustable Torque Driver adjusts between 4 and 6nm and includes 3,4, 5mm and T25 bits.

Other considerations

It’s not unusual for torque wrenches to come complete with a variety of common bits to get you started, indeed it might be all some folks need. However, consider drive size. If you already have a comprehensive range of 3/8” Allen bits, sensible to go for a 3/8” torque head, although converters are available.

torque wrench head

How to use it

Start by checking the component or refer to the instruction manual (like most things, these are usually on manufacturer websites). If, a MAX figure is given, try and keep it below that. For example, Shimano Hollowtech II pinch bolts are 12-14nm, so where possible, go for 13nm. Slot the correct bit on the head of your torque wrench, adjust to the desired torque, slot in and tighten, holding the wrench's handle, not the head (which can give an incorrect reading) until the tool clicks, or goes momentarily limp.

toque wrench handle bit bicycle crank

The beam type demands a keen eye, since they won't give any audible, or mechanical cue. The preset types, including this Feedback sports are literally plug 'n’ play. Plug your bit in, fit into the component and tighten until it clicks. Regardless of wrench, DO NOT EXCEEED A SINGLE CLICK and be guided by your senses, tighten steadily and back off if something feels wrong. Aside from stripping, or crushing something, you could easily cross thread, or commit similar damage by being gung-ho.

Technique - more haste, less speed

To some extent these rules apply when loosening and tightening with traditional tools. When it comes to twin bolts, such as the Hollowtech II crank, or Ahead stem bolts, tighten both evenly, as you go, rather than tightening one fully home and then tackling the other. This ensures even distribution of load and ultimately, torque. Four bolt patterns, say stem bolts should be tightened from the outside, in an X formation and evenly.  Six bolt disc rotors should be tightened in a star shape and again, evenly. Again, ensure you have applied the correct prep, be it gripper paste, copper slip, or grease before installing.

Maintenance & good practice

Ensure you release the tension to zero after use, don’t use it to undo stuff, ensure it lives in its casing (ideally a hardcase) and is stored where it won’t fall, or get dropped. Ideally, store it at a consistent temperature, and extremes of temperature can also affect the readings, so give click types a couple of practice runs to warm the spring, especially in very cold weather. Manufacturers tend to recommend a calibration check yearly and while its good practice, I’ve run this M-Part Torque Wrench for several years before getting it checked, and it was found to be perfectly accurate.

Rule of thumb torque Settings for components

bicycle head set
seat post rear light bicycle

Wherever possible refer to the manufacturers recommended settings. Sometimes these are laser etched on the components themselves, such as this stem and seat collar. However, sometimes we aren’t able to do things by the book and must make educated guesses.

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1.5nm Hollowtech II and similar preload caps

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2nm Mudguard (fender) bolts, bottle cage bolts

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3nm disc pad bolts, derailleur jockey wheels

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5nm Disc Brake calliper mounts, derailleur cable pinch bolts, front derailleur clamp, rear derailleur hanger (to frame) bolt, 6 bolt disc rotors to hub

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4-6nm Seat post binder bolts, cable pinch bolts, rim brake pads, cantilever and V brake boss screws, Aheadstem pinch bolts

 

8nm Rear derailleur to frame hanger, chain ring mounting bolts (aluminium alloy), dual pivot calliper (to frame/fork)

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10nm Chain ring bolts stainless/steel

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12-14 nm Hollowtech II pinch bolts

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22nm Quill stem wedge bolts

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35nm Pedal to crank arms, cassette lockring

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40nm Hollowtech II bottom bracket cups, Square Taper (ISIS, Octalink etc)crank mounting bolts, disc rotor lock ring

Michael Stenning

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Next time:  A review of three sub £100 torque wrenches 

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